Ulrich Energia | PYROLYSIS OF PLASTICS AND TIRES
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Ulrich Energia | PYROLYSIS OF PLASTICS AND TIRES
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PYROLYSIS OF PLASTICS AND TIRES

Depolymerization of plastics and rubber waste

Waste intended for recycling, including used tires, is crushed into particles of about 0.1-35 mm, then the crushed waste is dried until the humidity does not exceed 20%, then the crushed and dried waste is directed to the reactor, where they are subjected to a low-temperature pyrolysis process at a temperature of 360-520°C. Pyrolysis gas is produced from the waste during the dry distillation process. This gas contains an oil-gasoline fraction and a gaseous fraction, the components of which are not subject to condensation in the cooler. The gases from the condensation system are directed to condensers, where they are cooled and condensed into one fraction collected in one tank. Post-pyrolysis gas not condensed in the condensation system is directed to the gas treatment system and used to power the gas burners that heat the reactor.

 

The waste recovery installation in the pyrolysis process for plastic waste is of the same construction as for the pyrolysis of tires, however, it should be remembered that liquid fuel from tires differs in composition from fuel obtained from plastics and it is recommended to store it separately.

 

Handling the products of the recovery process

Heavy oil fraction The oil fraction has a high calorific value and can be used for energy purposes. This oil will be stored in tanks.

Gas fraction The gas fraction will be fully recycled to the reactor burners and used to run the process or to power the power generator.

Carbon black Carbon black can be used as a filler in rubber production (e.g. for new tyres), as a dye, etc.

Metal cord Metal cord will constitute steel scrap and will be shipped to recipients for remelting.

 

The price of the depolymerization line is determined individually.

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They wrote about us

A POLE HAS CONSTRUCTED A WORKING MACHINE THAT PROCESSES PLASTICS INTO OIL

 

Publication date:  September 4,2019

Marcin Gil, inventor, constructor, ecologist and visionary talks about a new revolutionary technology, thanks to which all plastic waste is processed into fuel oil, gas and soot.

Article in Polish

 

ENVIRONMENTAL ASPECTS
INSTALLATION TO
THERMAL PROCESSING
POLYMER WASTE

 

Publication date: October 18, 2022

Installation for pyrolysis of waste polymers launched at Ulrich Energia Sp. z o. o. it is used to process  waste polyolefins into liquid hydrocarbons similar in nature to kerosene.

Article in Polish

Gallery

Automatic line for processing plastics (polyolefins) and tires by pyrolysis

Throughput capacity

The installation processes approx. 35 tons of waste 24/h. The line operates in automatic mode 330 days a year.

Process products:

 

 

                                                  

                             FOR POLYOLEFINS

         ≈ 30 %- 80% pyrolysis oil

         ≈ 20 % gas

         ≈ 2% carbon

                              FOR TIRES

                   ≈ 45% pyrolysis oil

                   ≈ 30% carbon

                   ≈ 20% gas

Setting up a pyrolysis line with a capacity of 35 tons per day

Setting up a pyrolysis line with a capacity of 70 tons per day

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